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Re: first time builder w/Cape Charles: HELP!
By:Don Beale
Date: 8/20/1999, 11:14 am
In Response To: first time builder w/Cape Charles: HELP! (Steve Gersh)

> - How do I raise up the kayak from the sawhorses so I can glue the thing
> in the first place? The sawhorses have flat tops and the bottom of the
> kayak is angled. When I called CLC, they recommended I build some kind of
> curved support to cradle the kayak, but my building skills are presently
> maxxed out! Is there a simple way?

I think the easiest way would be to turn it over and set it on the sheer clamps. Then it is readily apparent if it's twisted. Sight down the centerline; the tip of the bow should be in line, and the tip of the stern also. Use a dab of glue here and there to hold it together, then turn it over and fillet the inside seams. Alternatively, you could hang it rightside up from the sheer clamps. Ive done this both ways, and I think it's a little easier rightside up. In either case, the four points that the sheer sets on should be symmetrical on the boat, and in the same plane (level).

> - They say to sight down the kayak to eliminate twisting. I've read the
> book and scrutizined the plans, and as near as I can tell, twisting is an
> old shipbuilding term which completely escapes me. How can my cockeyed
> view of the world tell if the kayak is twisting and in what direction?

Picture two planes; one containing the four point the sheer is on, and a perpendicular plane going through the keel. Also, the side panels at the chine should be symmetrical to each other so the the vee in the hull is even on both sides. This lining it up is the trickiest part, take your time. If there is a mistake it's not the end of the world; I ran my Cape Charles about three feet into the bandsaw from the stern and reglued it. A handsaw would be easier...

> - How long does epoxy last? I've been storing it in it's bottle (West,
> marine grade) for two years.

If the resin is crystallized, warm it up in hot water and it will be fine.

> - What are the warning signs that I'm doing a lousy job?

I think probably the hardest mistake to fix is in the epoxy mixing and bonding. Luckily that doesnt happen too often. It's a good boat, I dont think you can do a lousy job. Just take your time, and feel free to post questions.

> Thanks!!!!

> - Steve

Messages In This Thread

first time builder w/Cape Charles: HELP!
Steve Gersh -- 8/20/1999, 2:47 am
hang it from the ceiling
john rominski -- 8/25/1999, 1:37 pm
Re: first time builder w/Cape Charles: HELP!
John Delin -- 8/21/1999, 9:34 pm
Epoxy okay?
Steve Gersh -- 8/26/1999, 2:31 pm
Re: first time builder w/Cape Charles: HELP!
Don Beale -- 8/20/1999, 11:14 am
Upsidedown worked for me
Brian T. Cunningham -- 8/25/1999, 2:09 pm
Re: first time builder w/Cape Charles: HELP!
Hank -- 8/20/1999, 11:00 am
Re: first time builder w/Cape Charles: HELP!
Bobby Curtis -- 8/20/1999, 8:15 am
Re: first time builder w/Cape Charles: HELP!
Frank -- 8/20/1999, 7:45 am