: Any one have experience using copper for inlays? I would like to try it and
: would be interested in any pitfalls.

: Kim
Hi Kim - I've done this on a number of boats using copper, brass or even aluminum.
Traditionally, woodworkers - like fine gun-stock and knife-handle makers - use wire "bezel" strips, which are thin flat strips of metal that they insert (on edge) into designs they have traced out and cut into the wood.
I just use wire of various gauges, since the wood I work with is usually too thin for metal strips. I draw on the design, then route it out, insert the wire and epoxy it in. Pretty easy, but practice a lot on scrap pieces first!
I use tiny cutting bits in a Dremel. I made a base for the Dremel so that it works like a regular router and allows me to control depth of cut.
You can also get copper, brass, etc in paper thin sheets. Just cut out your design and apply it directly to the wood (onlay). Once you put epoxy and fiberglass over it, the height difference isn't noticeable. Thicker metal sheet designs can be inlayed as usual.

Pitfalls:
*Trying not to blink, sneeze, etc while cutting a design into your boat with a high speed rotary tool.
*Metal doesn't sand as fast as the wood around it . . . .
*Varnish over your bright, shiny inlay will dull it considerably, grr.

Practice first! Good luck - Dave