Boat Building Forum

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Re: Strip: Recessed Deck Fittings Results
By:Dave
Date: 11/21/2007, 6:26 pm

: I've been working on recessed deck fittings for the Iggy, and planned on
: building them out of wood. I ordered in router template guides, made
: templates, built the wooded pieces, and the velcro on my sander gave out,
: so I couldn't sand the bottom of the fittings to make them round. Nowhere
: in town had a replacement and it looked like two weeks of waiting, but I
: noticed some foam in the shop that is used for arranging flowers.

: I cut a piece of foam, pushed it through the holes in the deck and it went
: through forming the shape of the hole. I used my fingers to round the
: corners, and I had a perfect deck fitting mold. I coated the the foam with
: PVA, then mixed some thickened epoxy up with microballons and silica and
: coated the mold with a thin layer.

: After this I laid up 6 layers of 5 ounce tight weave glass over the mold on
: the inside of the hull. After it was dry, I popped out the foam mold, used
: acetone to clean out any extra foam. Sanded, put a thin layer of thickened
: epoxy into the recess, and laid in one layer of 6 ounce carbon fiber.

: After the carbon fiber dried, I sanded it flush with the outside of the deck,
: and the result is a strong, nice looking recess.

: I'm using Valley fittings inside the recesses to hold the ropes, but other
: items could also work.

: Picture of the kayak as it currently is and a close-up of the deck fitting
: recess below. Have to finish the skeg today, then next week join the hull
: and deck.
Man yopur boats looking great and I wish I could work as fast on my boat. Do you have any step by step iamges of the recess build?

Messages In This Thread

Strip: Recessed Deck Fittings Results *LINK* *Pic*
Bryan Hansel -- 11/21/2007, 1:25 pm
Re: Strip: Recessed Deck Fittings Results
Bill Hamm -- 11/23/2007, 1:34 am
Re: Strip: Recessed Deck Fittings Results
Dan Caouette (CSFW) -- 11/22/2007, 6:33 am
Re: Strip: Recessed Deck Fittings Results
Bryan Hansel -- 11/22/2007, 6:18 pm
Re: Strip: Recessed Deck Fittings Results
Bryan Hansel -- 11/22/2007, 6:14 pm
Re: Strip: Recessed Deck Fittings Results
Bill Hamm -- 11/23/2007, 1:38 am
Re: Strip: Recessed Deck Fittings Results
Mike Savage -- 11/23/2007, 5:42 am
Re: Strip: Recessed Deck Fittings Results
Bill Hamm -- 11/24/2007, 2:56 am
Re: Strip: Recessed Deck Fittings Results
Mike Savage -- 11/24/2007, 7:08 am
Re: Strip: Recessed Deck Fittings Results
Bryan Hansel -- 11/24/2007, 6:42 pm
Re: Strip: Recessed Deck Fittings Results
kelly t -- 11/21/2007, 8:22 pm
Re: Strip: Recessed Deck Fittings Results
Bryan Hansel -- 11/22/2007, 6:23 pm
Re: Strip: Recessed Deck Fittings Results
Dave -- 11/21/2007, 6:26 pm
Re: Strip: Recessed Deck Fittings Results *Pic*
Bryan Hansel -- 11/28/2007, 4:42 pm
Ping pong balls
Jay Babina -- 11/30/2007, 10:23 am
Re: Ping pong balls
Bryan Hansel -- 11/30/2007, 8:41 pm
Re: Ping pong balls
Jay Babina -- 12/1/2007, 11:32 am
Re: Ping pong balls
Bryan Hansel -- 12/1/2007, 8:47 pm
carbon fiber effect in deck fittings
Paul G. Jacobson -- 12/1/2007, 10:52 pm
Re: carbon fiber effect in deck fittings
Bryan Hansel -- 12/2/2007, 12:57 pm
Re: Ping pong balls
Glen Smith -- 12/1/2007, 8:58 pm
Re: Ping pong balls
Paul G. Jacobson -- 12/1/2007, 12:11 am
Has anyone tried...
Brian Nystrom -- 12/1/2007, 8:38 am
Re: Has anyone tried...
Bill Hamm -- 12/2/2007, 2:20 am
Re: Strip: Recessed Deck Fittings Results
Bryan Hansel -- 11/22/2007, 6:26 pm